Foaming in wastewater treatment plant (WWTP)

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Introduction

Foaming in activated sludge process is a common operational problem in many wastewater treatment plants. The foam can occur in aeration tank, secondary clarifier, as well as in anaerobic digester. Foam in WWTP is normally sticky, viscous and brown in color. It floats and accumulates on top of the tanks, and can take up a large fraction of solids inventory and reactor volume, thus decreasing the effluent quality and control of sludge retention time (SRT). The foam can also overflow onto walkways and surrounding areas, posting severe difficulties and risk to operation and environment.

Many reasons are associated with foaming: presence of slowly biodegradable surfactants (eg. household detergents) from industrial or municipal wastewater, excess production of extracellular polymeric substance (EPS) by activated sludge microorganisms under nutrient-limited condition, proliferation of filamentous organisms and gas provided in aeration tank or produced in anoxic zone of aeration tanks, secondary clarifiers and anaerobic digesters.

Stable foaming in WWTP is the product from interaction among gas bubble, surfactant and hydrophobic particles. The hydrophobic particles congregate at the air-water interface and strengthen the water film between air bubbles. Meanwhile, the particles also serve as collector for surfactant which stabilizes the foam. Gas bubbles in WWTP are generated by aeration, mechanic mixing and biological process like denitrification and anaerobic digestion; Surfactants in WWTP come from the wastewater streams that containing slowly biodegradable surfactants; hydrophobic particles are normally referred to the filamentous bacteria with a long-chain structure and hydrophobic surface.

Electron micrograph of the Ebola Zaire virus. This was the first photo ever taken of the virus, on 10/13/1976. By Dr. F.A. Murphy, now at U.C. Davis, then at the CDC.


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Physical and chemical environment

Gas bubbles

From the mechanism for foaming mentioned above, we know gas bubbles are essential in foam generation. Gas bubbles are involved in many steps of activated sludge process. In aeration tank, aeration and mechanic mixing is employed to ensure enough dissolved oxygen for aerobic degradation of organic pollutants or nitrification. This thus creates abundance of gas bubbles. Other than external introduction by aeration or mixing, gas bubbles can also be produced from biological processes themselves. Both denitrification in secondary clarifier and anaerobic digestion in digester produce gas like N2 or CH4, CO2. These gases favor the generation of foam.

Surfactants

Most surfactants in WWTP originate from the detergents, oil and grease that used in households or industry. The EPS produced by bacteria is also believed to contribute part of the surfactants. Surfactant could stabilize the foaming and allow foam to accumulate. Ho and Jenkins demonstrated the conducive effect of a slowly biodegradable nonionic surfactant in foaming.

pH and Temperature

Filamentous bacteria are important in forming stable foam. The growth rate of filamentous bacteria was found not affected significantly for range of pH from 6.7 to 8.0, only slightly decreased at pH 8.4. Optimum temperature of Microthrix parvicella was reported around 25 oC, some growth was observed at 8 oC, and poor or no growth at above 35 oC .

Dissolved oxygen (DO)

Filamentous bacteria M. parvicella prefer low oxygen concentration, and were found proliferate in WWTP with spatial or temporal low DO. In Ekama’s study,M. parvicella was eliminated by increasing DO to 2-3 mg/L. As an effective control for sludge bulking and foaming, aerobic selectors with high DO (>2mg/L) are often placed before aeration tank to inhibit the growth of filamentous bacteria.

Mean Cell Retention Time (MCRT)

More filamentous bacteria were observed in WWTP and studies when increasing MCRT (1.5 to 20 d), while MCRT at around 1 d was effective in limit growth of filamentous bacteria. Controlling MCRT sometimes could be difficult to achieve by increasing flow rate of water since biomass could be retained in foam without moving with water.


Key Microorganisms

Filamentous bacteria serve as hydrophilic particles which play important role in stabilizing foaming in WWTP. There are two main group of filamentous bacteria: the most commonly observed group: Candidatus Microthix parvicella , and members of the Mycolata.

Microthix parvicella

M. parvicella are gram-positive nonbranched filamentous bacteria. They are aerobic, non-fermentative and can reduce nitrate. Although M. parvicella can grow over a wide range of oxygen concentration, they prefer microaerophilic conditions for good growth. The filaments they produced at low DO (~ 0.4 mg/L) are long and regular without empty or deformed cells that observed under high DO conditions.

M. parvicella were reported to be able to utilize various organic compounds as carbon and energy source. The compounds contain organic acids, complex substrates and fatty acids. M. parvicella was found to uptake and store substrates under aerobic, anoxic and anaerobic conditions. Nielson found that the ability of uptaking long chain fatty acid (LCFA) allowed higher cell surface hydrophobicity of M. parvicella than other bacteria. They also hypothesized that the storage ability enables M. parvicella to out-compete other bacteria in alternating anaerobic-aerobic environment.

Mycolata

Mycolata are a group of filamentous bacteria that contains mycolic acids in their cell walls. They are under the order Actinomycetales in phylum Actinobacteria, isolates were identified as member in families Corynebacteriaceae, Dieziaceae, Gordoniaceae, Mycobacteriaceae, Nocardiaceae, Tsukamurellaceae and Williamsiaceae. They have two major morphotypes: one with right-angled branching pattern and the other acute-angled branching pattern. Mycolata were found to uptake a wide range of organic compounds, and can use nitrate or nitrite as electron acceptor. Many mycolata can store polyhydroxyalkanoate in cell and present high cell surface hydrophobicity.


Foaming Control Strategy

There are no universal strategies effective for foaming control in WWTP. Specific measures need to be taken according to the reason of foaming, organisms involved and operational condition. Common strategies for foaming control include: Reduction of SRT to wash out filamentous bacteria; removal of hydrophobic substances and substrate that could enhance foaming or favor the growth of filamentous bacteria; introduction of selectors before aeration tanks to suppress the growth of filamentous bacteria; addition of oxidizing agents like chlorine to kill filamentous bacteria (chlorine also kills other bacteria).


Current Research

Identification of Filamentous Bacteria

Traditional identification of filamentous bacteria relies on their morphology under microscopy. However, many filamentous bacteria may not have distinguishable morphology, therefore, identification based on 16S or 23S rRNA genes are preferred. Nielsen group from Denmark developed more effective permeabilization protocol for fluorescence in-situ hybridization (FISH) that could enhance the hybridization and produce stronger signal. They performed a various ecophysiology studies on different filamentous bacteria from foam and activated sludge sample using MAR-FISH. Other 16S-based techniques like PCR-DGGE were also employed in detection of filamentous bacteria.


Development of Effective Foaming-Control Chemicals

Conventional oxidizing chemicals like chlorine that used to destroy filamentous bacteria also affect the growth of other bacteria in activated sludge. More selective chemicals for controlling filamentous bacteria are desired. Polyaluminium chloride (PAX-14) was found effective in controlling the foaming caused by M. parvicella. Addition of PAX-14 did not affect the nitrification and COD removal performance. However, the mechanism PAX-14 in controlling M. parvicella is still not clear.


Mechanism of Foaming

Petrovski et. al closely examined the role of surfactant in foaming based on the data from 65 foaming Mycolata. They found the floatation theory can be applied in explaining the role of surfactant in activated sludge foaming. Mycolata without surfactant could produce scum, while presence of surfactant without hydrophobic particle created unstable foam. They also found Bacillus subtilis, commonly culturable from foam could play important role in foaming with its production of surface surfactant.

References

[Sample reference] Takai, K., Sugai, A., Itoh, T., and Horikoshi, K. "Palaeococcus ferrophilus gen. nov., sp. nov., a barophilic, hyperthermophilic archaeon from a deep-sea hydrothermal vent chimney". International Journal of Systematic and Evolutionary Microbiology. 2000. Volume 50. p. 489-500.

Edited by Weiwei Wu, a student of Angela Kent at the University of Illinois at Urbana-Champaign.